Learning, Wiring,

How to Wire a Train Horn to a Factory Horn (5 Easy Steps)

You don’t have to replace your factory horn when wiring a train horn. You can keep and use both of them.

To wire a train horn to a factory horn, connect the two to the relay pins 87 and 87A and install a toggle switch to the wire from Pin 30 that goes to the battery’s positive terminal.

Please continue reading to see how it’s done.

First Things First

Disconnect the battery before working on the wiring in your vehicle.

Have the following items ready for this project:

  • Items: 2-wire cable (18-gauge with red and black wires), toggle switch
  • Tools: wire cutter, wire stripper, electrical tape

Wiring a Train Horn to a Factory Horn

Wiring Diagram

We will follow this wiring diagram to wire a train horn to an existing factory horn:

A train horn's wiring diagram
Video | Joe Mulhair

As you can see in the wiring diagram above, the train and factory horns connect to the 5-pin relay as follows:

  • The red wire from the train horn connects to Pin 87 on the relay.
  • The red wire from the factory horn connects to Pin 87A on the relay.

The red wire on Pin 87A is the positive one from the solenoid that controls the factory horn.

The solenoid hat controls the factory horn
Video | Joe Mulhair

The Relay

The relay should have a wiring diagram on it like the one below.

A person's hand holding a relay
Video | Joe Mulhair

Remember that Pin 87 is for the red wire from the train horn, and Pin 87A is for the red wire from the factory horn.

You can also see in the above picture that the internal switch is connected to Pin 30, which controls whether to power Pin 87 (to blow the train horn) or Pin 87A (to blow the factory horn).

In this particular relay, Pin 87 has a blue wire connected to it, and Pin 87A has a yellow wire on it. It doesn’t matter what colors they are. The important thing is to note the relay pins they connect to.

The wires on the back of the relay
Video | Joe Mulhair

We will splice the right wires together, so you must know how to do that to connect the right wires together.

The Factory Horn

As shown below, you might see a green wire instead of red on the factory horn.

A person holding the factory horn and its wires
Video | Urfan Malik

In this case, the green wire is the power, and the black wire is the ground wire.

The Train Horn

Before wiring, you must wire the train horn somewhere suitable for the vehicle.

The train horn
Video | Urfan Malik

We covered the wiring procedure for installing a train horn in this article. Here’s the wiring diagram again for that part:

Train horn installation diagram manual
Train horn wiring diagram for Viair Dual C Model

Let’s get started.


Wiring Procedure

We will conduct the wiring procedure in the following order, although the order itself is not so important:

  1. Connect the power wires.
  2. Connect the rest of the relay.
  3. Grounding.
  4. Install a toggle switch.
  5. Testing.

Step 1: Connect the Power Wires

Connect the power (red) wires to the relay as follows:

  • Connect the power wire from the factor horn to Pin 87A, which has a yellow wire in this case, although yours may differ;
  • Connect the power wire from the train horn to Pin 87, which has a blue wire in this case, although yours may differ. This wire will already be connected if you follow our previous guide on installing a train horn; otherwise, do so now.

Connecting red wires both on factory and train horns
Video | Joe Mulhair

Step 2: Connect the Rest of the Relay

Connect the remaining pins on the relay as follows:

  • Ground Pin 85.
  • Connect the pressure switch on the air tank to Pin 86 (or with Pin 86 of another relay in a two-train-horn setup).
  • Connect the wire from the battery’s positive terminal to Pin 30 (via the solenoid). See also Step 4 for optionally installing a toggle switch.

Step 3: Grounding

You can connect both black wires together to form a common ground instead of connecting them to separate ground points.

Splice the two wires together and remember to attach a ring connector at the end, which will attach to the ground point, such as the vehicle’s chassis.

A person holding a common ground wire
Video | Joe Mulhair

Step 4: Install a Toggle Switch

You will need a 2-wire cable (with black and red wires) and a toggle switch.

You must install a toggle switch between the two to wire a train horn to a pre-installed factory horn. Something like the one shown here (for 12V connections) will do:

SPST on/off toggle switch
SPST on/off toggle switch

The toggle switch will have 2 or 3 terminals as follows:

  • On/ACC (either 1 or 2 of these)
  • Power/Supply/Volts
  • Ground

It won’t be needed if the toggle switch has an extra 2nd On/ACC terminal. Use either one of the two and ignore the other.

Wiring the Toggle Switch

You will have two wires (one red and one black) to connect to the toggle switch (from the relay’s Pin 30). Wire the toggle switch as follows:

Connect the red wire to the “power” or “supply” position and the black one to either one of the “On/ACC” positions.

Step 5: Testing

You should test your setup after the wiring to ensure it works.

Change the toggle switch’s position and blow each horn at a time. Enjoy!




References

Website Resources:

Video References:

Jeslyn07

Joe Mulhair

Urfan Malik

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About Robert Gibson

Robert GibsonRobert Gibson is a skilled handyman and a trusted consultant in the home improvement realm, currently spearheading content creation for ToolsWeek. With a rich background in practical hands-on projects, spanning over two decades, Robert has mastered the art of troubleshooting and solving household challenges.

Known for his knack for breaking down intricate home improvement tasks into easy-to-follow steps, Robert is a vital asset to the ToolsWeek community. His well-researched guides and insightful articles have become a go-to resource for both seasoned professionals and eager DIYers looking to enhance their skills and tackle their projects with confidence.

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