Spark plug wires are an essential component of an ignition system. Spark plug wires in car engines with a distributor or remote coil pack transfer the spark from the coil to the spark plug.
As an experienced mechanical engineer, I will help you understand what the spark plug wire connects to. Knowing where the spark plug wires connect to will help you avoid making inappropriate connections that can jeopardize your car’s ignition system.
In general, high-tension leads or spark plug wires are the wires that connect a distributor, ignition coil, or magneto to each spark plug in an internal combustion engine.
I will cover more details below.
How to Connect Spark Plug Wires to the Right Components in The Right Order
To help you grasp this idea, I will show how you can connect spark plug wires in the right order in the following sections.
Get the Owner’s Manual for Your Specific Vehicle
Having a car owner’s repair manual will make your repair process much easier, and some repair manuals can also be found online. One can also be found and used online.
The owner’s manual has the firing order and a spark plug wire diagram. Connecting the wires will take less than 2 minutes with the right guide. If you do not have the owner’s manual, then proceed as follows:
Step 1: Examine the Distributor Rotor Rotation
Remove the distributor cap first.
That is a large round part that connects all four spark plug wires. The distributor cap is located in the engine’s front or top. Two latches keep it firmly in place. Using a screwdriver, remove the latches.
Make two lines with a marker at this point. Make one line on the cap and another on the body of the distributor. You then replace the cap in its original location. The distributor rotor is usually beneath the distributor cap.
The distributor rotor is a small component that rotates with the vehicle’s crankshaft. Turn it up and see which way the distributor rotor turns. The rotor can rotate clockwise or counterclockwise but not in both directions.
Step 2: Find the Firing Terminal 1
The number 1 spark plug distributor cap is usually marked. If not, consult the owner’s manual to determine whether there is a difference between one and the other firing terminals.
Fortunately, most manufacturers will mark the number one terminal. You will see the number 1 or something else written on it first. That is the wire that connects the faulty firing terminal to the first spark plug firing order.
Step 3: Connect the First Cylinder to The Number One Firing Terminal
Connect the number one firing terminal to the engine’s first cylinder. However, this is the first cylinder in the spark plug firing order. This can be the first or second cylinder on the block. In most cases, there will be a marking, but consult your owner’s manual if there isn’t.
One thing to remember is that only gasoline-powered vehicles have spark plugs. The fuel in diesel vehicles is ignited using pressure. A car typically has four spark plugs. Each one is set aside for a single cylinder, and some vehicles utilize two sparking plugs per cylinder. This is common in Alfa Romeo and Opel vehicles. (1)
If your vehicle has them, you will have twice as many cables. Connect the wires using the same guide, but add another cable to the appropriate spark plug. This means that terminal one will transmit two cables to cylinder one. The timing and rotation remain the same as with a single spark plug.
Step 4: Connect All the Spark Plug Wires
This final step is difficult. You should be familiar with the spark plug wire identification numbers to make things easier. You’re probably aware that the first firing terminal is distinct from the others and is linked to the first cylinder. The firing sequence is typically 1, 3, 4, and 2.
This varies from vehicle to vehicle, especially if your vehicle has more than four cylinders. The points and steps, however, are always the same. Connect the wires on the distributor according to the firing order. Turn the distribution rotor once because the first spark plug is already connected. (2)
Connect the terminal to the third cylinder if it lands on terminal 3. The next terminal should be connected to spark plug number 2, and the last terminal should be connected to spark plug number 4 and cylinder number.
A simpler method is to replace the spark plug wires one at a time. Replace the old one by removing it from the spark plug and the distributor cap. Repeat for the remaining four cylinders.
Take a look at some of our related articles below.
- How to crimp spark plug wires
- How to put spark plug wires in the correct order
- How long do spark plug wires last
(1) fuel in diesel – https://www.eia.gov/energyexplained/diesel-fuel/
(2) varies from vehicle to vehicle – https://ieeexplore.ieee.org/
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